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MEMS

Dai Nippon Printing (DNP) has provided MEMS foundry service since 2001.
Features of DNP MEMS foundry service are :

  • DNP can support comprehensive foundry service, including design, trial production and mass production.
  • We stand in neutral position for all customers.
  • Manufacturing equipment is focused on MEMS production, which is available for 6&8-inch wafers.
  • Requests of single and partial process are acceptable.
  • Our foundry service is able to provide photo-mask in collaboration with photo-mask manufacturing section in DNP.
  • We prepare for wide varieties of deep reactive ion etching (Deep-RIE) recipe.
  • It is available for electro Cu plating for TSV with high aspect ratio.
Technologies
Equipment
 
deposition
・sputter (DC、RF)
・EB-evaporation
・LP-CVD
・PE-CVD
・MO-CVD
furnace
・thermal oxidization furnace
 (wet、pyro、dry)
・thermal diffusion furnace
・anneal furnace

dry-etching
・Deep-RIE
・RIE (ICP、CCP)
・asher

lithography
・spin / spray coater
・both sides alignment exposure
・i -ray stepper exposure
・developer (paddle、spray)

wet-etching
・Si-crystal anisotropic etcher
・metal etcher
・organic film etcher
・thermal phosphorus acid etcher
wet process
・electro-plate
・wafer cleaner
・resist remover
・fluoride carbon film remover

post process
・anodic bonder
・dicer

measuring
・CD-SEM、review-SEM
・microscope (optical, laser, both sides)
・3D laser measuring machine
・surface profiler
・spectrometric film thickness measurement system
・total X-ray fluorescence spectrometer
・ellipsometer
・wafer-bow measurement system
・spreading resistance profiler
・prober
・surface inspection system

design&analysis
・MEMS design / analysis soft
・electromagnetic field simulator
Process example
 
process objects notes
Sputter Al, Al-Si, Al-Nd, Cr, Cu, Au
Ti, TiN, SiO2
 
PE-CVD stress controlled TEOS-SiO2 high thickness deposisiton ~20mm
stress controlled SiN  
a-Si  
LP-CVD SiO2  
stress controlled SiN  
poly-Si  
MO-CVD Cu, TiN  
Electro-Plate Au, Cu, Ni, Rh Cu plating adaptable to through Si via
Impurity Diffusion low - high doped B, low doped P  
RIE Si, SiO2, SiN  
Deep-RIE Si deep etching aspect ratio ~60 (resist mask)
Wet Etching Si crystal anisotropic etch KOH, TMAH
Si isotropic etch  
Al, Al-Si, Al-Nd, Cr, Cu, Au, Ti
TiN, SiO2, SiN
 

 

 

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